Specialists in steel foundry, the production of steel sand castings in a range of grades, sizes & quantities
Our established steel foundry in the West Midlands produces high quality carbon & stainless steel castings in various grades, sizes and quantities using the airset and shell casting processes.
9,000m² Facility
5,500kg of Steel Cast Daily
4 Induction Furnaces
4 Continuous Mixer Slingers
Would you like to discuss a project?
Telephone: +44 (0) 121 555 7615
Email: sales@newbyfoundries.co.uk
Large Steel Castings
Airset moulded parts up to 750kg can be cast.
High Dimensional Accuracy
We produce steel shell castings to a CT9 tolerance.
Short Lead Times
Castings can be turned around faster than many competitors.
Processes
Primarily our steel foundry produces castings using the airset moulding process, this is most suited to low or medium volume production and large steel castings. Utilising the facilities of the Newby Foundries Group we are also able to offer shell moulded steel castings which offer a higher tolerance and finer surface finish, and can be produced in higher volumes than airset steel castings. We also have access to group 3D sand printing facilities, therefore we can provide customers with the most suitable casting solution for many applications, from 1 offs to thousands.
Find out more about the processes we offer at our steel foundry below.
Shell Moulding
Medium to high volume
Plate size 600x400mm
Up to 20kg
CT9 tolerance
Fine surface finish
High strength cores
Airset Moulding
Low to medium volume
Up to 750kg
CT11 tolerance
Cold Box Core blowing
Low to high volume
Lower cost tooling
CT9 tolerance
3D Sand Printing
Furan system
1,800 x 1,000 x 700mm bed size
Layer thickness: 280 - 500μm
No tooling required
Undercuts possible
CT11 tolerance
Materials
We produce carbon, stainless, duplex and super duplex stainless steel castings as well as high nickel alloys and heat resist alloys. Customer specific grades are also available on request. Our range of furnaces allow us to cast parts from as light as 1kg up to 750kg.
We can produce the following materials. Non-standard and customer specific grades are available on request.
Carbon steel
Range of grades with varying strength & ductility.
Stainless Steel
Increased corrosion resistance.
Duplex & Super Duplex Stainless Steel
Increased strength.
High Nickel Alloys
Extreme corrosion resistance.
Heat Resist Alloys
Suitable for high temperature applications.
Newby Foundries are committed to sourcing materials from companies that share our values in relation to human rights, ethics and environmental responsibility. We demand our suppliers comply with our code of conduct, and meet our sustainability expectations, including conflict free sourcing of materials. To ensure this commitment is fulfilled Newby Foundries ensures that its products are produced using only materials which can be proven to have originated from non-conflict sources.
Sectors
Newby foundries Steel operate in the following industries:
Newby Foundries Steel supply castings such as valves, impellers, brackets, and housings to a diverse range of customers. These include marine, petrochemical, rail and automotive OEMs as well as general engineering.
Equipment
Moulding
4x Continuous mixer slingers
Flood coater
2x Manipulation arms
5 tonne & 10 tonne cranes
2x roller track systems
Melting
3x 600kg induction furnaces
1x 200kg induction furnace
16 element spectrograph
Overhead extraction unit
Sand Reclamation
10 tonne per hour attrition unit
Finishing
Air-arc cutting/gouging
Table shot blast machine
Hanger shot blast machine
Heat treatment furnace
Other Services
Discover the services Newby Foundries Steel can also assist with:
QUALITY
Material testing laboratory
Dimensional analysis reports
PPAP & APQP
MPI, DPI & X-ray
Pressure testing
Ultrasonic testing
FINISHING
Heat treatment
Pickling & passivating
Plating
Painting
Galvanising
Divisions
Explore the Newby Foundries Group
The Newby Foundries Group produce high quality castings in a variety of materials, sizes & finishes across our 4 sites. Our range of casting processes, combined with our ability to develop castings from prototype through to production means we can provide customers with an optimal casting solution for many applications.
Our established steel foundry produces quality castings with short lead times at competitive prices
Would you like to discuss a project?
contact Newby Foundries steel
Newby Foundries are specialists in the production of steel sand castings in a range of grades, sizes & quantities.
Contact us to arrange a consultation or to chat to one of our team members today.
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Telephone: +44 (0) 121 555 7615
Email: sales@newbyfoundries.co.uk
Address:
Newby Foundries Ltd. Steel Castings Division,
1 Cornwall Road, Smethwick, B66 2JT
